4 Sept 2013

HSLA Steels (high strength low alloy steel)

HSLA Steels
General Introduction
         High-strength low-alloy (HSLA) steels, or microalloyed steels, are designed to provide better mechanical properties and/or greater resistance to atmospheric corrosion than conventional carbon steels.
         These are a group of low-carbon steels that utilize small amounts of alloying elements to attain yield strengths greater than 275 MPa (40 ksi) in the as-rolled or normalized condition.
         These are developed by controlled chemical composition and mechanical treatment to obtain desired better mechanical properties.
         They are not considered to be alloy steels in the normal sense because they are designed to meet specific mechanical properties rather than a chemical composition

Composition
         Primarily low-carbon (C≤ 0.20%) steels with about 1-2% Mn and small quantities (< 0.50%) of other elements.
         Small quantities of chromium, nickel, molybdenum, copper, nitrogen, vanadium, niobium, titanium, and zirconium are used in various combinations.

Properties
         These steels have better mechanical properties and sometimes better corrosion resistance than as-rolled carbon steels.
         Yield Strength= 290-480 MPa, Tensile Strength= 415-620 Mpa.
         Give good mechanical properties with reduced weight.
         Weldability of many HSLA steels is comparable to or better than that of mild steel.
         Not strengthened by heat treatment.

Processing
         These steels are usually used in hot finished condition
         Processing may also involve special hot-mill processing that further improves the mechanical properties.
         These processing methods include:
Ø  The controlled rolling of precipitation-strengthened HSLA steels
Ø  The accelerated cooling of, preferably, controlled-rolled HSLA steels
Ø  The quenching or accelerated air or water cooling of low-carbon steels (≤0.08% C)
Ø  The normalizing of vanadium-containing HSLA steels
Ø  The intercritical annealing of HSLA steels
         HSLA steels are also furnished as cold-rolled sheet and forgings.

Classification
HSLA steels can be divided into seven categories:
Ø  Weathering steels, which contain small amounts of alloying elements such as copper and phosphorus for improved atmospheric corrosion resistance and solid-solution strengthening
Ø  Microalloyed ferrite-pearlite steels, which contain very small (generally, less than 0.10%) additions of strong carbide or carbonitride-forming elements such as niobium, vanadium, and/or titanium for precipitation strengthening, grain refinement, and possibly transformation temperature control
Ø  As-rolled pearlitic steels, which may include carbon-manganese steels but which may also have small additions of other alloying elements to enhance strength, toughness, formability, and weldability
Ø  Acicular ferrite (low-carbon bainite) steels, which are low-carbon (<0.08% C) steels with an excellent combination of high yield strengths, weldability, formability, and good toughness
Ø  Dual-phase steels, which have a microstructure of martensite dispersed in a ferritic matrix and provide a good combination of ductility and high tensile strength
Ø  Inclusion shape controlled steels, which provide improved ductility and through-thickness toughness by the small additions of calcium, zirconium, or titanium, or perhaps rare-earth elements so that the shape of the sulfide inclusions are changed from elongated stringers to small, dispersed, almost spherical globules
Ø  Hydrogen-induced cracking resistant steels with low carbon, low sulfur, inclusion shape control, and limited manganese segregation, plus copper contents greater than 0.26%

Applications
Primary applications for HSLA steels include
         Oil and gas line pipe
         Ships
         offshore structures
         Automotive crank shaft
         Crane and vehicles
         off-highway equipment, and

         pressure vessels.